Irregular Component Inspection SMT
The marble platform and the precision lead screw module are used to ensure high-speed and stable operation; high-precision industrial cameras capture real-time images of board cards and the self-developed algorithm processes the images to intelligently determine defective components;
Final inspection of the SMT back end, such as pin, gold finger, shield cover, capacitance and resistance and weld leg;
Are you facing these challenges in SMT post-process inspection?
1.Persistently high false-negative rates: Traditional 2D AOI struggles to image non-standard component leads, leading to batch-level quality issues.
2.Alarming false positive rates: Component reflections, color variations, and height inconsistencies generate numerous false solder joints, requiring time-consuming manual re-inspection.
3.Complex line changeovers: Frequent product changes on production lines necessitate intricate programming for new irregular components, impacting production efficiency.
4.Lack of quantitative data: Inability to accurately measure placement position, coplanarity, and pin height deviation deprives process optimization of data-driven support.
SHIHAO SMT Back-End Irregular Component Inspection Equipment: Solving the Challenge of Irregular Component Missed Detection, Empowering High-Quality PCBA Manufacturing
Our Advantages
Precision Positioning: Achieves ±0.05mm detection accuracy, precisely capturing minute misalignments and deformations.
Ultimate Efficiency: Reaches up to 4,200 UPH, seamlessly integrating with high-speed SMT production lines.
Intelligent Adaptation: Built-in AI models autonomously learn component characteristics, significantly reducing false positives.
Comprehensive Inspection: Covers multiple defects including positional accuracy, coplanarity, pins, shield covers, solder quality, missing parts, and incorrect components.
| Dimension (L*W*H） | 1255*1320*1630mm |
| Camera Resolution | 20 megapixels (28.5 × 15 mm) |
| Positioning Accuracy | ±0.05mm |
| Compatible Products | Lmax=550mm,Wmax=350mm |
| Equipment Failure Rate | ≤0.5% |
| Product Qualification Rate | ≥98% |
| Panel Entry/Exit Method | Automatic Rail Docking |
| Barometric Pressure | 0.5-0.7Mpa |
| Power | AC380V/50HZ 12KW |
| Height of track above ground level | 900±50mm |
