Large Panel Assembly Robot

Robotic Automation System for Large Format Panel Glass & Frame Assembly

SHIHAO robotic cell automates large display glass-to-frame assembly with CCD vision, auto-pitch grippers, and recipe control. Ensures ±0.1mm accuracy for TVs and commercial displays. Boost yield and cut costs.

In the manufacturing of large-format displays, TVs, and commercial screens, the precise assembly of glass to the frame is critical for product aesthetics, structural integrity, and long-term reliability. Manual assembly is slow, prone to scratches, stress marks, and misalignment, leading to high costs and quality variations. Our robotic automation system integrates advanced robotics, CCD vision, and intelligent control to deliver high-precision, consistent, and lights-out production—eliminating quality fluctuations and reducing labor costs.

Product Advantages

• CCD Vision Precision Alignment: High-resolution CCD cameras accurately identify and correct the positions of glass and frame, achieving assembly accuracy within ±0.1mm and preventing misalignment and jamming.

• Auto-Pitch Change Robot Gripper: The end-of-arm tooling features automatic pitch adjustment, enabling quick changeovers between different glass and frame sizes without mechanical tooling changes for flexible mixed-model production.

• Integrated Product Flipping Unit: A high-stability flipping mechanism handles both front and back-side assembly processes, meeting complex process requirements with minimal manual intervention.

•  Full Process Data Traceability: Equipped with barcode readers for automatic product ID capture and MES integration, enabling real-time upload of key assembly data (e.g., pressure, position) for complete quality tracking.

• Intelligent Recipe Management: All machine parameters are stored in recipes, allowing one-touch changeover between product models and achieving changeover in minutes for maximum production flexibility.

Scope of Application

• Applicable Products: Large flat panels for TVs, commercial displays, digital signage, and interactive touchscreens.

• Max. Assembly Size: Customizable, covering 32 inches to 98 inches and beyond.

• Assembly Accuracy: ±0.1 mm (with CCD vision system).

• Robot Unit: 6-axis industrial robot, payload options available.

• Vision System: High-resolution CCD camera with dedicated lighting.

• Gripper System: Servo-controlled auto-pitch change EOAT, compatible with vacuum cups and mechanical fingers.

• Positioning Method: CCD vision positioning + precision mechanical locating.

• Control System: Industrial PLC + HMI (Human-Machine Interface).

• Data Interface: Ethernet, RS-232, support for SECS/GEM protocol and MES integration.

• Key Functions: Automatic barcode reading, data upload, product flipping, one-touch recipe changeover, auto-alarm & diagnostics.